Manufacturing

Experienced and Expert Tooling and Design

Bio-Plastic Solutions brings deep expertise in tooling and design for custom plastic extrusion, delivering precision-engineered solutions tailored to each application. Our experienced team optimizes die design, material performance, and manufacturability to ensure consistent, high-quality results. From concept through production, we partner with customers to create efficient, reliable, and cost-effective extrusion solutions.

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Custom Profile Dies

Our custom profile dies are expertly engineered to deliver precise dimensions, consistent quality, and optimal material flow for even the most complex extrusion profiles.

Multi-Material Extrusion Dies

Our multi-material extrusion dies are designed to seamlessly combine different polymers into a single, high-performance profile with precise bonding, uniform flow, and consistent quality.

Vacuum Calibration Tooling

Our vacuum calibration tooling ensures precise shaping and dimensional stability of custom extrusion profiles, delivering consistent tolerances, smooth finishes, and reliable performance throughout production.

Downstream Sizing Tools

Our downstream sizing tools are engineered to maintain tight dimensional control and profile integrity throughout the extrusion process, ensuring consistent quality and accurate final shapes.

Medium to Large-Volume Tooling

Multi-Volume Tooling

We design extrusion tooling tailored to your production volume, ensuring optimal performance, efficiency, and cost-effectiveness, whether you’re running short prototypes or high-volume manufacturing.

Single or Twin Screw

We design single-screw extrusion tooling in-house for maximum control and efficiency, while partnering with trusted specialists to source high-quality twin-screw tooling solutions.

What our Partners are Saying

Greg Amundson

Instatrim

We have been a client of BPS for almost 10 years now. What started as an inventor’s idea has grown into a 5 million dollar business that would not have happened without the assistance and support of BPS and their teams. The staff are always professional and honest in every facet of our relationship and fosters an environment that is a win-win for both of us. Highly recommend BioPlastic Solutions for any extrusion projects.

Dan Williams

Huot Manufacturing

BioPlastic Solutions have been a long time vendor for us because they are very consistent in the product, delivery and pricing. If our production needs fluctuate unexpectedly, they always work with us to get what we need to make our orders, and they have developed contingency plans so they have material ready for us.

JP Palmer

JJJ Specialty Manufacturing

The team at BioPlastic Solutions is great to work with — adaptable, creative and always stands by their work. These are essential qualities for our vendor partners as we service unique and complex set of customers and products. BioPlastic never lets me down.

Where We Excel

Building and Trade

We develop durable, high-performance extrusion profiles tailored for building and trade applications and designed to meet demanding standards for strength, reliability, and long-term use.

Proprietary Products

We leverage our extrusion expertise to create our own innovative product lines, including edgebanding, retail and trade show components, and high-quality bathroom solutions designed for performance and visual appeal.

New Products Altogether

We turn ideas into reality by guiding custom plastic extrusion profiles from initial concept and design to fully developed, production-ready products.