Manufacturing

Bringing your Custom Plastic Profile to Life

Bio-Plastic Solutions brings your custom plastic extrusion profile to life by guiding your project from initial concept through design, engineering, and full-scale production. With a focus on quality and efficiency, we turn ideas into reliable, finished products tailored to your exact specifications.

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Why Choose BPS for Engineering & Specialty Services

Collaborative Engineering Design

Engineers work closely with customers to develop custom plastic profiles, optimizing geometry, material selection, and tolerances to meet specific performance requirements.

Precision Tooling & Die Development

Advanced tooling and die design capabilities enable the accurate extrusion of complex shapes, including tight tolerances, multi-durometer profiles, and co-extruded components.

Material Innovation & Customization

ecialty services include material compounding, color matching, and additive integration (such as UVs).

Value-Added Secondary Operations

Additional services like cutting, drilling, punching, printing, and assembly streamline production and deliver fully finished, application-ready components.

Software to Help With Efficiency

Extrusion Software

Extrusion Flow Software helps streamline your production process by providing real-time insights, improving workflow visibility, and reducing bottlenecks. By optimizing scheduling, material usage, and machine performance, it enables greater efficiency, consistency, and overall operational control.

In-House Tooling and Adjustments

Our in-house tooling capabilities allow us to quickly design, modify, and refine extrusion dies without relying on outside vendors. This flexibility accelerates the development process, enabling faster adjustments, shorter lead times, and a more efficient path from concept to production.

What our Partners are Saying

Greg Amundson

Instatrim

We have been a client of BPS for almost 10 years now. What started as an inventor’s idea has grown into a 5 million dollar business that would not have happened without the assistance and support of BPS and their teams. The staff are always professional and honest in every facet of our relationship and fosters an environment that is a win-win for both of us. Highly recommend BioPlastic Solutions for any extrusion projects.

Dan Williams

Huot Manufacturing

BioPlastic Solutions have been a long time vendor for us because they are very consistent in the product, delivery and pricing. If our production needs fluctuate unexpectedly, they always work with us to get what we need to make our orders, and they have developed contingency plans so they have material ready for us.

JP Palmer

JJJ Specialty Manufacturing

The team at BioPlastic Solutions is great to work with — adaptable, creative and always stands by their work. These are essential qualities for our vendor partners as we service unique and complex set of customers and products. BioPlastic never lets me down.

Ideas to Rea- Life End Product

Start With an Initial Sketch

We take your initial extrusion sketch and transform it into a precise, professional drawing, ensuring it’s ready for accurate tooling and efficient production.

Balancing and Sampling

We carefully balance each new extrusion tool to ensure optimal material flow, dimensional accuracy, and consistent performance. From there, we quickly progress to producing high-quality sample parts, allowing for validation, refinement, and a smooth transition into full-scale production.

Minimum Orders to Blanket Orders in Inventory

We seamlessly guide your project from initial sampling to your first minimum order, ensuring quality, consistency, and on-time delivery every step of the way. From there, we offer blanket order programs with inventory stored in our warehouse, giving you reliable supply, reduced lead times, and greater flexibility to meet ongoing demand.