Manufacturing

Leaders in Plastic Extrusion

Custom plastic extrusion profiles are developed through close collaboration, refining your design for manufacturability to reduce costs and improve performance. From simple to complex multi-material profiles, concepts are transformed into reliable, production-ready solutions. Backed by lean manufacturing and full-service support, production is efficient, consistent, and tailored to your needs.

Request a Sample

Extrusion Fits for BPS

Door and Window Profiles

Custom plastic extrusion for door and window profiles delivers precise, durable components designed for a perfect fit and long-term performance. These profiles enhance energy efficiency, sealing, and overall product reliability.

Building and Construction

Custom plastic extrusion for building and construction delivers durable, high-performance profiles tailored to meet structural and environmental demands. Designed for consistency and efficiency, these solutions support applications ranging from trim and framing to sealing and protective components.

Entrepreneurial Ideas

Custom profile plastic extrusion helps entrepreneurs and inventors bring ideas to life by transforming concepts into scalable, production-ready components with precision and flexibility.

Retail and Trade Show

Custom profile plastic extrusion provides tailored components for retail and trade show displays, enabling clean lines, durable construction, and easy assembly. These profiles support eye-catching designs while ensuring consistent performance across both permanent and portable display systems.

Profile Extrusion to Showcase Your Brand

Custom Color Matching

Custom color matching in profile extrusion accentuates your brand by delivering consistent, on-spec hues that elevate visual impact and reinforce brand recognition across every component.

Custom Packaging and Kitting

Custom packaging and kitting in profile extrusion deliver components organized, protected, and ready for use, streamlining handling and assembly. Branded presentation and thoughtful packaging details help highlight your brand and create a more polished customer experience.

What our Partners are Saying

Greg Amundson

Instatrim

We have been a client of BPS for almost 10 years now. What started as an inventor’s idea has grown into a 5 million dollar business that would not have happened without the assistance and support of BPS and their teams. The staff are always professional and honest in every facet of our relationship and fosters an environment that is a win-win for both of us. Highly recommend BioPlastic Solutions for any extrusion projects.

Dan Williams

Huot Manufacturing

BioPlastic Solutions have been a long time vendor for us because they are very consistent in the product, delivery and pricing. If our production needs fluctuate unexpectedly, they always work with us to get what we need to make our orders, and they have developed contingency plans so they have material ready for us.

JP Palmer

JJJ Specialty Manufacturing

The team at BioPlastic Solutions is great to work with — adaptable, creative and always stands by their work. These are essential qualities for our vendor partners as we service unique and complex set of customers and products. BioPlastic never lets me down.

Types of Extrusion

Single Material Extrusion

Single material custom plastic profile extrusion produces consistent, uniform profiles with reliable performance throughout the entire part. This streamlined approach offers excellent efficiency, material control, and cost-effective manufacturing.

Co-Extrusion

Co-extrusion in plastics combines two or more materials into a single profile, allowing each layer to deliver specific properties like strength, flexibility, or sealing. This process improves performance and efficiency by integrating multiple functions into one cohesive component.

Tri-Extrusion

Tri-extrusion in plastics combines three materials into a single profile, enabling layered performance such as strength, flexibility, and surface functionality. This advanced process delivers integrated solutions that improve efficiency, durability, and overall product performance.