Manufacturing

Leading Edge Extrusion Tech

Twin screw custom profile plastic extrusion enables precise mixing and material control, producing consistent, high-performance profiles tailored to demanding applications. This process is especially effective for foamed composite PVC, allowing for lightweight structures with enhanced rigidity and dimensional stability. The result is a versatile solution that balances performance, efficiency, and material optimization.

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The Benefits of Twin Screw Extrusion

Superior Material Mixing

Twin screw extrusion delivers excellent blending of polymers, additives, and fillers, ensuring uniform material distribution and consistent product quality across every run.

Enhanced Process Control

With greater control over temperature, pressure, and shear, twin screw systems allow for precise processing of complex formulations, including foamed and composite materials.

Versatile Application Capability

Ideal for a wide range of profiles and materials, twin screw extrusion supports innovative designs and performance requirements across industries such as construction, automotive, and consumer products.

Cutting-Edge Technology

Texturing

A texturing wheel in twin screw plastic extrusion adds controlled surface patterns directly to the profile, enhancing grip, appearance, and functional performance without secondary processing.

Foaming Composites and Compounds

Foaming compounds in twin screw plastic extrusion create lightweight, cellular structures that reduce material usage while maintaining strength, insulation properties, and overall performance.

What our Partners are Saying

Greg Amundson

Instatrim

We have been a client of BPS for almost 10 years now. What started as an inventor’s idea has grown into a 5 million dollar business that would not have happened without the assistance and support of BPS and their teams. The staff are always professional and honest in every facet of our relationship and fosters an environment that is a win-win for both of us. Highly recommend BioPlastic Solutions for any extrusion projects.

Dan Williams

Huot Manufacturing

BioPlastic Solutions have been a long time vendor for us because they are very consistent in the product, delivery and pricing. If our production needs fluctuate unexpectedly, they always work with us to get what we need to make our orders, and they have developed contingency plans so they have material ready for us.

JP Palmer

JJJ Specialty Manufacturing

The team at BioPlastic Solutions is great to work with — adaptable, creative and always stands by their work. These are essential qualities for our vendor partners as we service unique and complex set of customers and products. BioPlastic never lets me down.

Twin Screw Applications

Construction and Building Materials

Twin screw extrusion is widely used to produce durable profiles for windows, doors, decking, and trim, offering consistent quality and the ability to incorporate fillers or foamed structures.

Automotive Components

It supports the production of lightweight, high-performance parts such as seals, trims, and interior profiles, helping improve efficiency while meeting strict material and durability requirements.

Consumer & Industrial Products

From appliance components to custom profiles, twin screw extrusion enables complex formulations and designs that deliver both functional performance and aesthetic appeal across a range of applications.